Hey everyone-
My dad just made my mini-step. I haven't tried it yet with a tape and I can't wait. I had the instructions on how others have done it, but he didn't seem to like them so what he did was cut the step so that the majority of the stepping area is intact (no seam in the middle) and cut a small portion off the other end (just the part up to the edge of the mat) to match up with the larger part. He then used a quick setting epoxy to fuse the 2 parts together using some cloth tape underneath the step for added support. Once the epoxy set, he did a second coat and let that dry. He then drilled some holes underneath and filled the step with spray foam that becomes a brick when dries. The foam did leak out the bottom some and I had to clean it up once it dried, but it appears to be very stable and there are no brackets. The thing he didn't like with the instructions was the seam in the middle. He wanted me to have an intact stepping surface. He didn't even take the black mat off the top, he just cut it as it was (with his table saw). I think it is going to work out great and if you don't mind playing with spray foam, it may be another option for making one. I just wanted to share what my dad did in case anyone would be interested in trying it that way. I'll post again after I have really used it a while to let everyone know how stable it is. Since I won't be stepping/sitting on a seam, I think it will work out great.
Trish
My dad just made my mini-step. I haven't tried it yet with a tape and I can't wait. I had the instructions on how others have done it, but he didn't seem to like them so what he did was cut the step so that the majority of the stepping area is intact (no seam in the middle) and cut a small portion off the other end (just the part up to the edge of the mat) to match up with the larger part. He then used a quick setting epoxy to fuse the 2 parts together using some cloth tape underneath the step for added support. Once the epoxy set, he did a second coat and let that dry. He then drilled some holes underneath and filled the step with spray foam that becomes a brick when dries. The foam did leak out the bottom some and I had to clean it up once it dried, but it appears to be very stable and there are no brackets. The thing he didn't like with the instructions was the seam in the middle. He wanted me to have an intact stepping surface. He didn't even take the black mat off the top, he just cut it as it was (with his table saw). I think it is going to work out great and if you don't mind playing with spray foam, it may be another option for making one. I just wanted to share what my dad did in case anyone would be interested in trying it that way. I'll post again after I have really used it a while to let everyone know how stable it is. Since I won't be stepping/sitting on a seam, I think it will work out great.
Trish